Plant data that crosses the IT/OT divide — safely.
Industrial IoT that reads from the PLCs, SCADA systems and historians you already run, contextualizes the data, and delivers condition monitoring, OEE and quality insight across lines and sites.
Built for the people accountable for the outcome.
Industrial IoT is part of PEXIVA’s Connected Operations & IoT practice, which combines all six PEXIVA core capabilities.
Intended buyers
- COO and VP Manufacturing
- Plant managers and reliability engineers
- OT, controls and automation leads
- CIO and enterprise architects in industrial companies
What this solves.
Data trapped in control systems
Historians and HMIs hold years of signals that cannot be combined across lines or plants.
Unplanned downtime
Failures are found by operators, not predicted from condition data.
Inconsistent OEE
Each site calculates availability, performance and quality differently.
IT and OT working apart
Security, network and data decisions are made without both teams in the room.
Industrial IoT — what’s included.
- PEXIVA-deliveredPEXIVA practitioners own and perform the work.
- PEXIVA-ledPEXIVA owns architecture, governance and delivery, with specialist contributors.
- Partner-enabledA qualified specialist delivers a defined work package under PEXIVA program governance.
OT data access design
Read-only, segmented paths to PLC, SCADA and historian data, reviewed with controls engineers.
Edge gateways and contextualization
Normalizing tags into an asset-centric model at the edge.
Condition monitoring
Thresholds and anomaly detection on vibration, temperature, pressure and current.
Predictive maintenance
Failure-risk models integrated with EAM or CMMS work orders.
OEE and quality visibility
Consistent KPIs across lines, shifts and sites.
Cross-site data platform
Governed plant data in the cloud or a hybrid platform.
PLC programming and SCADA engineering
Changes to control logic and HMI configuration.
Instrumentation, electrical and mechanical installation
Retrofit sensors, wiring, panels and commissioning on site.
PEXIVA leads solution architecture, cloud, data, applications, security and program delivery. Device engineering, controls, installation and local field services may be delivered with qualified specialist partners based on project requirements and geography.
What you receive.
- OT data-access architecture
- Unified asset and tag model
- Edge deployment template
- Condition-monitoring rules and models
- OEE dashboards
- EAM/CMMS integration
- Site rollout playbook
Line, then plant, then portfolio
Pilot line
Prove data access and one use case on a representative line.
Plant
Extend to the plant with a reusable edge and data template.
Portfolio
Roll out to additional sites with consistent KPIs.
Operate
Monitor models, devices and cost under managed operations.
Where this is typically applied.
Illustrative use cases — not descriptions of specific client deployments.
Rotating-equipment condition monitoring
Motors, pumps, fans and compressors.
Downtime reason capture
Linking stoppages to causes for continuous improvement.
Energy per unit produced
Metering combined with production data.
Quality signal correlation
Process parameters linked to inspection outcomes.
Designed in, not bolted on.
- Designs follow zone-and-conduit segmentation between OT and IT.
- No inbound connections into control networks from the cloud.
- Changes to control systems remain under your management-of-change process.
Engagement models
Common ways to start or continue this work:
- IoT Opportunity Assessment
- Fixed-scope PoC
- Production Implementation
- PEXIVA-led partner consortium
Industrial IoT — frequently asked questions
Will you change our PLC programs?
Do you work with our existing historian?
Can you support multiple plants?
Is Industrial IoT the same as Industry 4.0?
Start with one line and a measurable KPI.
Book an IoT Opportunity Assessment to identify the first industrial use case and the safe path to plant data.