Connected Operations & IoT · IoT Data, AI & Digital Twins

From telemetry to decisions people act on.

Streaming data pipelines, time-series platforms, anomaly detection, predictive maintenance and digital-twin applications — engineered so insights reach the person or system that can act on them.

Who it’s for

Built for the people accountable for the outcome.

IoT Data, AI & Digital Twins is part of PEXIVA’s Connected Operations & IoT practice, which combines all six PEXIVA core capabilities.

Intended buyers

  • Chief Data Officer and analytics leaders
  • VP Operations and reliability engineering
  • Data and ML engineering teams
  • Product leaders building connected services
Business problems

What this solves.

Data collected, nothing decided

Telemetry lands in a store but never reaches a decision, a workflow or a person who can act.

Models that never leave the notebook

Promising anomaly or failure models lack data pipelines, monitoring and integration to run in production.

No context around the signal

A vibration reading is meaningless without the asset, its maintenance history and its operating state.

Twins that are just 3D pictures

Digital-twin initiatives produce visualizations without the live data model that makes them useful.

Capabilities

IoT Data, AI & Digital Twins — what’s included.

  • PEXIVA-deliveredPEXIVA practitioners own and perform the work.
  • PEXIVA-ledPEXIVA owns architecture, governance and delivery, with specialist contributors.
  • Partner-enabledA qualified specialist delivers a defined work package under PEXIVA program governance.
PEXIVA-delivered

Streaming data pipelines

Ingest, validate, enrich and route events with defined latency and quality.

PEXIVA-delivered

Time-series data platforms

Hot, warm and cold storage designed for query patterns and retention cost.

PEXIVA-delivered

Operational analytics

KPIs such as availability, energy intensity and dwell time, computed consistently.

PEXIVA-delivered

Anomaly detection

Statistical and machine-learning methods tuned to reduce false alarms.

PEXIVA-delivered

Predictive maintenance

Failure-risk and remaining-useful-life approaches where data quality supports them.

PEXIVA-led

Computer-vision integration where appropriate

Integrating camera-based inspection or detection outputs into operational workflows.

PEXIVA-delivered

Digital-twin applications

A live, contextual model of assets, spaces or processes that applications can query.

PEXIVA-delivered

AI-assisted operational insight

Operational copilots that answer questions over telemetry, manuals and work history.

PEXIVA-delivered

Dashboards and decision support

Role-specific views for operators, engineers and executives.

Deliverables

What you receive.

  • Data-readiness assessment
  • Streaming and time-series architecture
  • Asset and event data model
  • Feature and training pipelines
  • Deployed models with monitoring
  • Digital-twin data model and APIs
  • Dashboards and alert definitions
Delivery approach

Evidence before models

  1. Readiness

    Check data volume, quality, labels and history before promising a model.

  2. Context

    Join telemetry with asset, maintenance and production data.

  3. Model

    Start with simple, explainable baselines; add complexity only where it pays.

  4. Operationalize

    Deploy, monitor drift and connect outputs to workflows.

Relevant use cases

Where this is typically applied.

Illustrative use cases — not descriptions of specific client deployments.

Condition-based maintenance

Alerting on abnormal vibration, temperature or current before failure.

Energy-intensity analytics

Energy per unit produced, per room night or per square foot.

Process digital twin

A live model of a line or facility for what-if analysis and monitoring.

Operational copilot

Natural-language questions over telemetry, procedures and maintenance history.

Security considerations

Designed in, not bolted on.

  • Data classification and access control on telemetry and derived data.
  • Lineage from device to dashboard for auditability.
  • Model inputs and outputs logged for review.
  • Human review for any automated action with safety or financial consequence.

How PEXIVA approaches IoT security →

Engagement models

Common ways to start or continue this work:

  • Fixed-scope PoC
  • Production Implementation
  • Managed IoT Operations

Compare all IoT engagement models →

FAQ

IoT Data, AI & Digital Twins — frequently asked questions

Do we have enough data for predictive maintenance?
Often not at first — especially failure examples. We assess readiness honestly and frequently start with anomaly detection and condition thresholds, which need less history, while failure data accumulates.
What do you mean by a digital twin?
A live, contextual data model of an asset, space or process that applications can query and simulate against. Visualization is optional; the data model is not.
Can AI take automated action on equipment?
Recommendations and work-order creation are common. Direct control actions require explicit safety review, human approval and your controls team’s sign-off.
Which data platforms do you use?
Common choices include Snowflake, Databricks and cloud-native time-series services. We fit the design to your existing data estate.
Connected Operations & IoT

Turn sensor data into decisions.

Book an IoT Opportunity Assessment to test data readiness and identify the first analytics or AI use case worth building.